Downtime Reduction

Unplanned downtime remains one of the most expensive operational challenges.  The International Society of Automation estimates that the average manufacturing plant loses 5%–20% of its annual productivity to unplanned downtime. Siemens estimates that downtime represents up to 11% of total revenue for large manufacturers.

Many downtime incidents are caused by delays in troubleshooting, incorrect maintenance, and a lack of accessible expertise to identify problems before they occur. When skilled technicians are unavailable, issues linger, impacting throughput and delivery performance.

DeepHow shortens this gap. By capturing maintenance and troubleshooting procedures on video, structuring them with AI, and making them searchable on mobile devices, even less-experienced staff can resolve issues quickly. This is critical when SMEs aren't on-site, especially for those 3rd shifts.

Operators can pull up step-by-step visual guidance at the machine, enabling faster diagnosis and recovery. They can also ask questions to diagnose what is happening and why. It is like having a SME, right in your pocket. This reduces reliance on a handful of experts and builds resilience in your operations.

Our customers have achieved:

• 20-30% reductions in unplanned downtime
• Faster troubleshooting cycles across shifts and sites
• Greater consistency in maintenance execution

Book a demo to learn how DeepHow can help your teams keep production lines running with less disruption.